Roller Burnishing Tools
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DYNEMECH SYSTEMS PVT. LTD. is a leading manufacturer of Roller
Burnishing Tools in North India manufacturing Internal Burnishing Tools,
External Burnishing Tools, Carbide Roller Burnishing Tools and Taper
Burnishing Tools that provide a cost effective method to achieve a
superior surface finish.
Roller burnishing is a cold working process in which highly polished
and hardened rollers roll over the surface and high peaks of the surface
roughness cold flows into the cavities, thereby imparting smooth surface
finish of the order of 0.05 µm Ra and close dimensional tolerance.
The surface so obtained is work hardened; wear resistant, fatigue and
corrosion resistant. Roller burnishing is an economical process as
compared to grinding, honing and lapping.
We produce roller-burnishing tools for burnishing internal
diameters, external diameters, tapered holes/ shafts, radius and flat
parts. Steel, cast iron, aluminum, bronze and all other metals of
hardness up to 30 HRC can be easily and readily roller burnished.
Our burnishing tools are attachable to lathes, boring machines, drills ,
NC machines and any rotating spindle machine where either the component
or the tool can be rotated. Moreover, parts are interchangeable over a
range of sizes and tools can be disassembled quickly to convert to new
sizes or to replace wear parts.
Main Applications:
- Pump/ Electric motor and covers
- Fuel injection pumps
- Water body
- Rocker arms
- Door closers
- Valves
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- Connecting rods
- Cylinder blocks
- Bearing housings
- Piston GP holes
- Wherever high dimensional tolerance and glossy finish is
required.
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Features :
- Low production cost.
- Close dimensional tolerance.
- Work hardened & wear resistant surface.
- Smooth low microinich surface finish.
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- Fatigue & corrosion resistant surface.
- Internal dia, external dia, tapered radius and flat parts of
steel cast iron, aluminum, bronze etc. of hardness upto 35 HRC
can be quickly roller burnished.
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Internal Burnishing
Tools
- DT -Thru Bore Series
- DB -Blind Bore Series
- DT & DB series are designed to burnish long thru
& blind bores upto 60 mm respectively. In DT series
rollers are positioned at a helix angle to provide self
feed.
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| Model |
Bore dia mm |
ADJ. Range mm |
Shank Size |
Reach (mm) |
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R |
R1 |
R2 |
R3 |
| DT/DB 500-1000 |
05-10 |
-0.1/+0.2 |
MT1 |
50 |
90 |
150 |
NA |
| DT/DB 1100-1300 |
11-13 |
-0.1/+0.3 |
MT1 |
50 |
90 |
150 |
NA |
| DT/DB 1400-2400 |
14-24 |
-0.2/+0.4 |
MT2 |
50 |
90 |
150 |
300 |
| DT/DB 2500-4000 |
25-40 |
-0.2/+0.6 |
MT2 |
100 |
150 |
300 |
400 |
| DT/DB 4100-6000 |
41-60 |
-0.2/+0.6 |
MT2/MT3 |
100 |
150 |
300 |
400 |
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- DE -Thru Bore Series.
- DU -Blind Bore Series.
- DE & DU series are designed to burnish long thru &
blind bores of 61 mm and above respectively.
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| Model |
Bore dia mm |
ADJ. Range mm |
Shank Size |
Reach MM |
| DE/DU 6100-12400 |
61-124 |
-0.2/+0.7 |
MT3/MT4 |
300 |
| DE/DU 12500-15000 |
125-150 |
-0.2/+0.7 |
MT4/MT5 |
350 |
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Note : Tools of higher reach and bigger
dia. are available on request.
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